Mailer boxes
A mailer box is a one-piece corrugated box with a tuck-in lid that ships on its own, no outer carton needed. We make 21 mailer styles, most from 200 units, in 10 to 14 business days after you approve a free digital proof.
All mailer boxes





















Which one do you need?
| If you need | Start with | Why |
|---|---|---|
| Plain shipping, lowest cost | Kraft mailer box | unbleached E-flute, one color or full color |
| Bright colors and photos | White mailer box | same mailer with a white top liner so print stays true |
| An unboxing moment | Inside printed mailer box | full color on the inside liner as well as the outside |
| Glass jars and droppers | Cosmetic mailer box | fitted 24pt paperboard insert holds each piece upright |
| A monthly box | Subscription box | sized to the carrier rate band you ship in |
| Heavy or bulk shipments | Corrugated shipping box | regular slotted container in B-flute or C-flute |
Still between two? Send the product and its size and we will recommend a style with your quote, or ask Maya in chat. The box size calculator and free dielines help you size it first.
Questions about mailer boxes
What is the difference between a mailer box and a shipping box?
A mailer box is a single piece with a built-in tuck lid and dust flaps, so it closes without tape and looks finished when it lands. A shipping box (regular slotted container) has four flaps top and bottom and is taped shut. Mailers suit direct-to-consumer orders; shipping boxes suit heavier or bulk loads.
Which board should my mailer use?
Most mailers run on E-flute corrugated, which is thin enough to print well and strong enough for carrier handling. Heavier products and bottles move up to B-flute. The product page lists the board for each style, and the Swatch Book shows them in hand.
Can you print the inside of a mailer box?
Yes. The inside printed mailer and the subscription box both carry a second full color print on the inside liner. Any mailer can add it; it shows on your proof before anything is made.
What is the minimum order for mailer boxes?
Most mailer styles start at 200 units. The plant shipping box starts at 300. Each product page shows its own minimum.
Ready to price your mailer boxes?
Send the size and quantity for a quote and a dieline, usually within one business day. Design help and the Swatch Book of materials are free.