Size for the carrier first
Pick the smallest inside dimensions that hold the contents with about a quarter inch of clearance, then check the outside dimensions against the carrier's dimensional weight and cubic tiers. Staying under half a cubic foot and under 18 inches on any side opens the cheapest bands. Our carrier rate sizing guide walks through the math.
One box, changing contents
Products change every month; the box usually should not. Design one mailer size that fits your largest typical month, and use an insert or divider to hold smaller sets still. A belly band or sticker can carry the month's theme without reprinting the box.
Inside print is the unboxing
A subscription box is opened on camera. Print the inside of the lid with a message or pattern, add tissue and a card, and protect the outside print with matte aqueous so it arrives clean. Reorders carry the same 200 minimum, and the saving is time, because the artwork and dieline are already approved.





